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UV digital printing

ORALITE® UV Traffic Sign Printer

Developed in collaboration with Agfa, ORALITE® UV Traffic Sign Printers have been a leading solution for refinement premium reflective films from the ORALITE® range for over 13 years.

ORAFOL combines material expertise and printing technology to create a perfectly coordinated overall system – for the economical, reliable and durable production of certified and non-certified traffic signs and guidance systems.

Solution

Reliable print quality, high efficiency and maximum process reliability, combined with the flexibility to respond quickly to new requirements.

Technology

Certified UV digital printing technology with LED curing for stable processes, excellent printing results and efficient further processing.

Service

Everything from a single source: materials, printing systems, software and worldwide support from ORAFOL, for reliable and economical production.

Solution

UV digital printing technology enables economical and flexible production of traffic signs, even for small batch sizes and short-term requirements. It stands for reliable print quality, high efficiency and maximum process reliability. Short response times, individual customisation options and high production availability make the process ideal for dynamic and time-critical projects.

Digital printing system at a glance

The ORALITE® digital printing system comprises the following UV printing platforms

  • ORALITE® UV Traffic Sign Printer Express
  • ORALITE® UV Traffic Sign Printer XP eXtra Performing
  • ORALITE® UV Traffic Sign Printer XP eXceptional Performance

In combination with ORALITE® 5019i UV Digital Printing Ink, the systems guarantee the production of certified traffic signs and durable print results for non-certified applications. All platforms stand for industrial productivity, consistent print quality and reliable, economical production.

New: ORALITE® UV Traffic Sign Printer XP eXceptional Performance

The ORALITE® UV Traffic Sign Printer XP eXceptional Performance combines a space-saving design with high performance. The system is suitable for users who do not require large-format equipment but expect industrial productivity, consistent precision and high-quality print results.

ORALITE® UV Traffic Sign Printer Express

Established in 2018, the ORALITE® UV Traffic Sign Printer Express is a compact entry-level solution for professional traffic sign printing. Optimised print heads increase system stability and reduce maintenance requirements by minimising the need for print head replacement. This enables reliable and economical operation in limited space.

ORALITE® UV Traffic Sign Printer XP eXtra Performing

The ORALITE® UV Traffic Sign Printer XP eXtra Performing is designed for high-productivity large-format printing. Processing one or two rolls enables high throughput rates while maintaining excellent print quality. A newly developed print carriage provides additional stability and ensures consistently precise results even at high production volumes.

ORALITE® 5019i UV Digital Printing Ink

ORALITE® 5019i is a durable, UV-curing inkjet ink to produce traffic signs. It is specially designed for use in the ORALITE® UV Traffic Sign Printer and is compatible with ORALITE® reflective films. The optimally coordinated interaction of printing system, ink and material ensure consistently high quality and durability.

Technology

Digital printing technology stands for certified and reliable printing solutions, high efficiency thanks to LED curing and excellent print quality with spot colours. Intelligent print head self-maintenance functions support stable operation and reduce maintenance requirements.

UV digital printing with LED technology

The UV-curing inks used are particularly resistant to weathering and mechanical stress. LED curing hardens the ink immediately after printing, so that the printed films can be further processed without drying time.

The process is suitable for various ORALITE® material surfaces and is environmentally friendly, as it does not use volatile solvents. It supports both print-on-demand applications and economical series production.

LED curing is characterised by low energy consumption, permanently constant UV output and reduced maintenance and operating costs. In addition, the system does not contain mercury and meets the requirements of the RoHS directive.

Asanti Workflow Software

Agfa Asanti workflow software controls the entire printing process and ensures high process reliability. Continuous compatibility with current Windows versions ensures stable and smooth operations.

Predefined traffic sign profiles facilitate production and reduce setup times. Functions for media compensation and spot colour processing support efficient ink consumption and consistently high print quality. The software is optimally tailored to downstream finishing processes. Optional functions such as contour-accurate nesting and a dashboard for production monitoring are available.

Service

As a full-service provider, ORAFOL combines premium retroreflective films of all reflection classes, high-performance printing technologies, software solutions and comprehensive services into a fully coordinated overall system.

Always the right solution

An integrated service concept ensures stable and efficient production operations – from consulting and installation to commissioning and ongoing operation. Customers receive all components from a single source: suitable printing systems, matching ORALITE® inks, ORALITE® reflective films and reliable technical support.

Application consulting, training and a global service network support secure process integration and long-term economical operation. All components comply with international standards and certifications and are recognised worldwide for their proven quality and reliability.

More information

ORAFOL Europe GmbH

Reflective Solutions